Formwork Systems
 

KLK

 

Climbing Scaffold

Applications Features / benefits Product list
 

Climbing System: KLK 5-in-1 Functionality

Five in one: The KLK 230 climbing system can be used as working scaffold, support platform for wall formwork, climbing formwork, tilting climbing formwork with slide carriage and as single-sided climbing formwork. 


The climbing scaffold KLK 230 consists of climbing brackets, wall struts, platform and guardrailing. It serves as support platform for wall formwork. The KLK 230 climbing system is ideally suited for

  • industrial and civil engineering construction
  • high-rise buildings
  • bridges
  • infrastructure projects

Application KLK

 FEATUREs

BENEFITS
  • Working scaffold with a platform width of 230cm
  1. Safe working even in great heights
  • Support platform for wall formwork: working scaffold with integrated formwork support to place the (separate) formwork on the bracket
  1. Fast and safe mounting of the formwork with assembly locks
  • Climbing formwork: climbing scaffold with tightly connected, tilting formwork
  1. Cost-effective climbing scaffold, scaffold and formwork can be moved by crane as one unit
  • Climbing formwork with slide carriage: the formwork is placed on the slide carriage which is tightly attached to the scaffold; sliding range 70cm
  1. Simple sliding of the formwork - forward and backward
  2. Sufficient working space for cleaning and rebar works
  3. Complete unit can be moved in one lift
  • Single-sided climbing formwork: the concrete pressure is transferred through braces and the wall strut of the climbing bracket into the previous pour
  1. Economical and safe climbing solution for single-sided formwork
 

Design KLK

  FEATUREs

 BENEFITS
  • Sturdy brackets suited for a formwork height of up to 7.25m
  1. Saves crane time by building large gangs
  • Suspension shoe with +/- 3cm play
  1. Practical suspension, simple and safe
 
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Climbing bracket KLK 230

Climbing bracket KLK 230Zoom
solid steel construction, coated. To build a climbing scaffold with folding guard-railing posts. Working width 2,30 m

Wall strut

Wall strutZoom
coated, adjustable, is attached to the climbing bracket or the bracket extension to transfer the load into the wall (incl. 4 bolts M12x35).

Suspension shoe KLK

Suspension shoe KLKZoom
galvanized, with safety pin and uplift protection. It is connected to the climbing cone by using the suspension screw M24, and it serves to suspend the climbing bracket.

Bracket extension

Bracket extensionZoom
coated, to form a secondary platform (width 90 cm) together with a wall strut. Is attached at the bottom of a climbing bracket KLK.

Slide carriage

Slide carriageZoom
coated, to move the formwork back and forth. The range of 70 cm provides sufficient working space to install blockouts or reinforcement. A square spanner is used to slide the carriage. When supplemented with a formwork clamping fixture, the slide carriage allows building a transport unit consisting of formwork and climbing scaffold.

Square spanner

Square spannerZoom
galvanized, to operate the slide carriage. At least two (2) spanners should be available on each construction site.

Formwork adapter AS/ST

Formwork adapter AS/STZoom
coated, to connect AluStar or StarTec panels to the formwork clamping fixture KLK.

Formwork clamping fixture KLK

Formwork clamping fixture KLKZoom
coated, to fixate the wall formwork, adjustable in height, provided with a tilting hinge, can be used with or without slide carriage.

Bearing for formwork clamping fixture KLK

Bearing for formwork clamping fixture KLKZoom
coated, to connect the formwork clamping fixture to the climbing bracket KLK. It is required when the formwork clamping fixture is used without slide carriage.

Brace SRL 120

Brace SRL 120Zoom
galvanized, to press the formwork against the previous pour, it is always required when the formwork clamping fixture KLK is used.

Brace RSK

Brace RSK
to press the formwork against the previous pour. It is used with single-sided climbing formwork (not shown).

Holding device for push-pull props

Holding device for push-pull propsZoom
galvanized, to attach push-pull props to brace the formwork when either the formwork support KLK or the formwork clamping fixture KLK without slide carriage are applied.

Formwork support KLK

Formwork support KLKZoom
galvanized, to place the (separate) formwork on the bracket, is used when neither a slide carriage nor a formwork clamping fixture are applied. The formwork is attached to the formwork support by Uni-assembly locks.

Tensioning chain 20 kN

Tensioning chain 20 kN
galvanized, to secure the climbing scaffold against wind load. Adm. load capacity 20 kN. It is attached to the climbing bracket KLK or the extension bracket and secured to the concrete wall by using the safety eye, either at an existing tie hole or the climbing cone (not shown).

Safety eye

Safety eyeZoom
to attach the tensioning chain 20 kN as wind bracing. It is either mounted to the climbing cone by using a bolt M24x50 (SW36) (washer M24 required) or to the concrete wall by attaching it to an existing tie hole with a tie rod and a flange nut.

Beam clamp 295

Beam clamp 295Zoom
galvanized, to clamp H20-girders or squared timber to the climbing bracket KLK when assembling the climbing scaffold.

Extension for guard-railing KLK 230

Extension for guard-railing KLK 230Zoom
coated, inclination 20°: To extend the guard-railing of the KLK climbing scaffold by approx. 1,00 m.

Support for guard-railing post KLK

Support for guard-railing post KLKZoom
galvanized, is attached to platform timber (width 10 cm), incl. screws. It is used as additional guard-railing post between climbing scaffolds KLK 230 and/or as side railing. The guard-railing post KLK is required in addition.

Guard-railing post KLK

Guard-railing post KLKZoom
galvanized, suitable for support for guard-railing post KLK 230 and as replacement part for climbing scaffold KLK 230.

Guard-railing post

Guard-railing postZoom
galvanized, is attached to the support for guard-railing post SDT.

Side protection net 200/1000

Side protection net 200/1000
Size 2,00 m x 10,00 m, mesh width 100 mm, red colour. Integrated quick-release belt fasteners allow for a quick assembly of the protection net. Approved by building authorities (not shown).

Quick-release belt fastener

Quick-release belt fastener
to allow a quick assembly of side protection nets. Length 55 cm, belt width 25 mm, red colour. Approved by building authorities (not shown).

Climbing cone 15/M24

Climbing cone 15/M24Zoom
silver chromated, to provide a suspension point for the climbing scaffold. Load capacity depends on ties and concrete quality. Suited for anchor plate 15/120 or 15/170.

Climbing cone 20/M24

Climbing cone 20/M24Zoom
yellow chromated, to provide a suspension point for the climbing scaffold. Load capacity depends on ties and concrete quality. Suited for anchor plate 20170.

Conical sleeve

Conical sleeveZoom
suited for climbing cone 15/M24, to slip over climbing cone before concreting, makes it easier to remove climbing cone from set concrete.

Positioning disc M24

Positioning disc M24Zoom
galvanized, to attach the climbing cone to the forming face (4 drill holes of Ø 5 mm), the anchor plate has to be fixated additionally by wiring it to the rebars.

Suspension screw M24

Suspension screw M24Zoom
black, SW36, with yellow chromated thrust ring. It serves to fixate the suspension shoe to the climbing cone.

Hexagonal screw M24x80, 10,9 black DIN 931

Hexagonal screw M24x80, 10,9 black DIN 931Zoom
black, spanner width 36 mm. To attach climbing cones to the forming face, is used instead of positioning disc M24 if forming face might be drilled. A washer M24 is required in addition.

Washer M24, galv., DIN 7349-25

Washer M24, galv., DIN 7349-25Zoom
galvanized, is required when the hexagonal screw M24x80 (M24x50) is used to attach climbing cones (safety eyes). Thickness of washer 10 mm.

Anchor plate

Anchor plateZoom
uncoated, to anchor climbing cones in the concrete. The adm. load capacity depends on the installation depth of the anchor plate and the concrete strength at the time of loading. (See Approval-No. 21.6-1751 of DiBt [German Institute for Construction Technology]).

Combination spanner

Combination spannerZoom
to remove the climbing cones (SW 36) and positioning discs (SW 12) as well as to operate suspension screws M24 (SW 36).

Transport spreader KLK

Transport spreader KLKZoom
coated, to move complete climbing scaffold units (width 2,35-6,00 m), max. load capacity 5 t. Four (4) lifting chains are additionally required (which can be cut to length). Please observe Instruction Manual.

Concrete cone 56 x 40

Concrete cone 56 x 40Zoom
to close the holes in the concrete when climbing cones have been removed (p.u. 144 pcs.), used with concrete glue (A + B)

Scaffold tube

Scaffold tubeZoom
galvanized, to reinforce large-size units of support frames or climbing scaffolds for crane ganging.

Swivel tube coupler 48

Swivel tube coupler 48Zoom
galvanized, to mount scaffold tubes Ø 48,3 mm and to fasten the protective net.

Rigid coupler 48/48

Rigid coupler 48/48Zoom
galvanized, to connect two (2) scaffold tubes with Ø 48,3 mm at an angle of 90° (spanner width 22 mm).

Swivel-joint coupler 48/48

Swivel-joint coupler 48/48Zoom
galvanized, to connect two (2) scaffold tubes with Ø 48,3 mm at any angle required.

Bolt-on coupler 48/M14

Bolt-on coupler 48/M14Zoom
galvanized, permits the attachment of scaffold tubes Ø 48,3 mm to support frames, climbing brackets etc.

Ladder 243

Ladder 243Zoom
galvanized, to provide access to KLK secondary platforms. It is attached to the access hatch KLK and fixated to the climbing bracket by means of a ladder fixture KLK. It can be extended with extension ladders. Safety cages are required for operational safety.

Extension ladder

Extension ladderZoom
galvanized, is attached to the ladder by using the ladder link KLK to extend height. The extension ladder has to be secured with the ladder fixture KLK. Additional extension in increments of 30 cm by hooking an extension ladder into the appropriate step.

Ladder fixture KLK

Ladder fixture KLKZoom
galvanized, is attached to the scaffold tube units of the climbing scaffold by means of the integrated coupler. The ladder is secured to the ladder fixture with a long pin.

Ladder link KLK

Ladder link KLKZoom
galvanized, to connect two ladders in the transition from straight ladder to tilted ladder.

Ladder connector

Ladder connectorZoom
galvanized, to connect the joint of two extension ladders without the need to hook one ladder into a step of the other.

Safety cage

Safety cageZoom
galvanized, internal diameter 70c m. Protects the workers during ascending and descending. The safety cages are attached to the ladders or extension ladders with an integrated hammerhead screw.

Ladder base KLK

Ladder base KLKZoom
galvanized, serves to fixate the ladder at the bottom with two (2) bolts M12x80 to the planking (d=45 mm). It is provided with slotted holes (l=24 cm) to allow for height adjustment.

Access hatch KLK

Access hatch KLKZoom
galvanized steel frame, checker plate as hatch, cataphoretic coating, max. opening 88°, self-closing.

Shaft platform

Shaft platform
The shaft platform serves as working or climbing scaffold in shafts or between two walls. It consists of at least two (2) steel girders, each with two (2) folding suspensions.

Folding suspension

Folding suspensionZoom
coated, is hooked into the suspension shoe KLK. Two (2) folding suspensions are required per steel girder of a shaft platform.

Bolt 30/130

Bolt 30/130Zoom
galvanized, with cotter pin 6, to fasten the crane eye to the shaft platform girder.

Crane eye

Crane eyeZoom
galvanized, is bolted to the shaft platform girder with a bolt 30/130. The bolt has to be ordered separately.

Shaft folding bearing plate

Shaft folding bearing plateZoom
coated, to support shaft girders (steel or wood). Adm. load capacity 25 kN.

Steel girders for shaft platform

Steel girders for shaft platform
coated, special steel girder, custom-made delivery (not shown).
 
 
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